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Coal Drop Chute Made by Chrome Carbide Plate

Product Description

Coal Drop Chute Made by Chrome Carbide Plate

The Chromium Carbide Hopper made by chrome carbide plate is on the ordinary steel welding, to form a volume fraction of more than 50% Cr7C3 carbide-based alloy wear layer, with high abrasion resistance, impact resistance, easy processing characteristics, widely used in mining, cement, steel, electricity and other industries. The main applications are including:
(1) Power Plant: Fan blade, combustor pipeline, chute feeder and hopper liner, crusher parts, coal mill parts, dust pipe, air handling system and conveyor;
(2) Steel Plant: Bin liner, Sliding slope, blast boiler inverted bucket, skip car, blast boiler reinforced plate, Sintering feed tube, ducting, feed plate, dump truck, hopper, etc.
(3) Cement Plant: Powder concentrator blade, impingement plate, ducting, pump case, mill liner, crusher parts, slag trough, chassis, Vibration sieve plate, etc.
(4) Glass Plant: Fan impeller, fan blade, hub disk liner, fan inlet, quick-wearing spare parts, etc.
(5) Mining industry : Truck liners, hopper linings, chute liners, crusher parts, cover, wear bars and wear plates;
(6) Coal industry : chute, hopper, crusher parts and liners, coal pipes, elbows, floor scraper conveyor, pump.

Technical Analysis:
1、High wear resistance:
The capability of our coal drop chute made by chrome carbide plate is 5-6 times than the heat-treated steel;5 times than stainless steel;5-6 times high manganese steel; Carbide wears a direction perpendicular to the distribution, even compared with the same cast alloy composition and hardness, its wear resistance can be doubled, which is much higher than spray and thermal spray methods.
2. Excellent impact resistance:
Wear-resistant composite substrate for low carbon steel or low alloy steel and other ductile materials, reflecting the superiority of double metal abrasion and wear resistant wear layer media. Substrate has
good impact resistance; Material handling system can withstand impact and abrasion under high drop hopper mining conditions.

Chrome Carbide Plate


Convenient processing performance:
coal drop chute made by chrome carbide plate can be cut, leveling, punching, bending, and curly, it can be made into tablets, arc plate, plate cone and cylinder. Composite board can weld into various engineering structures or components. Composite panels can be heated by mould pressing into complex shapes. Wear resistant composite steel plate can be fixed by bolts or welding on the device, very convenient to replace and maintain.
Cost-effective:
Although the cost of coal drop chute made by chrome carbide plate increased, using life has been improved a lot, meantime reduces maintenance and downtime costs. The price is 2-4 times higher than ordinary materials. When equipments handle big amount materials, more serious wear it has, the more obvious economic effect can be seen when using our wear-resistant plates.

Chrome Carbide Coal Drop Chute Made
Advantages of coal drop chute made by chrome carbide plate:
·Uniform layer thickness, tolerance range 0--0.5mm only.
·Board surface level off, flatness controls in ±3mm/m
·High abrasive resistance, by 5~6 times than heat treating wear steel.
Key benefits:
·Reduce the cost of maintenance.
·Reduce downtime, improve equipment operation rate.
·Reduce the decrease of productivity and power consumption caused by abrasion.
·Greatly reduce environmental pollution caused by the wear blanking and increase the labor costs of clear material.
Coal drop chute made by chrome carbide plate is a duplex material consisting of a very tough and highly wear resistant alloy overlaid into a shock absorbing mild steel or chromium steel backing plate. These properties render this product suitable for use under extreme operating conditions where the cost of downtime far outweighs the initial expenditure or the capital outlay of replacement.The overlay alloy has a high amount of chromium carbide hard particles.Wear resistance: Our test shows that the Abrasion resistant performance of hardfacing overlay steel plate is 20 times higher than Mild steel and 8 times than heat treated steel.


Our Company

Shenyang Hard Welding Surface Engineering Co., LTD is awear resistant sheet for cement high-tech enterprise specializing in processing and manufacturing chromium carbide overlay wear plate and metal base hardfacing materials. Relys on thedomestic institutes, has indepently R&D Chrome Carbide Overlay Wear Plate. At present, customers system solutions inMetallurgy\ lectric Power\ Mining\ Cement and otherindustry can be offered.
We not only offer chromium carbide overlay wear plates and wear materials,at the same time we has also focused on the refurbishment of Wear Resistant Parts, and we can offer the guidances of all kinds of problems and difficulties you may meet for industrial wear fields. we firmly believe that we must be able to Create more social value for industrial wear field by our constantly efforts and pursuits.

Our Company


Shenyang Hard Welding Surface Engineoring Co.. Ltd. is a high-tech enterprise, which specializing inmanufacturing and processing metal cladding composite wear-resistant steel plate and wear resistant material. Relying on domestic famous insitutes, the company mainly engaged in research & development and manutacturing hard-laced wear-resistant steel plate independently and also provide integrated solutions for wear resistance system to all customers. The product of the company has passed the ISO international qudlity system authentication and the company has more than a dozen of its own technology. In 2007, the company was named high-tech enterprise; and recelved national innovation fund in 2010. Now the company bec omes the domestic well-known enterprise.
Our products are wldely usedin metallurgy, electric power, cement, minIng and other industries. In addition to the domestic market, products are exported to Canada, Australia, Madagascar, South Korea, India, Nigeria, the United Arab Emirates, Oman and other countries. The product quality has got good comments from the domestic and abroad customers. And the company was awarded“ 2009 outstandlng supller" by Samsung enterprise, South Korea.

TeamR D Ability



FAQ

Q1: Why are there so many cracks?
A1. Due to the cooling rates of dissimilar metals, HARD PLATEhardfacing alloy plate alloy steel wear sheets boards on sale is manufactured using a welded process. This process results in high temperatures. During the cooling process, the plate goes through a stress relieving process. This is a natural process and does not effect the performance of the plate. The stress relief cracks should be between 3/4" - 2" apart. There are typically two methods used in situations when the hardfacing side is required to be on the outside of a tight radius resulting in cracks wider than desired. the cracks can be touched up using an appropriate hardfacing wire or electrode.

Q2: What is the best method of attachment?
A2. HARD PLATE hardfacing alloy plate alloy steel wear sheets boards on sale is usually attached by countersunk bolts, weld studs, perimeter welding, or plug welding. Some methods are better suited than others depending on the specific application. For more detail on each method see the installation section.

Q3: Can this plate be drilled or machined?
A3. No. HARD PLATE hardfacing alloy plate alloy steel wear sheets boards on sale can not be machined or drilled. It can however be ground. Mild steel inserts are used to create countersunk or counter bored holes. HARD PLATE 6+3/8+3/8+5 wear resistant steel plate can be cut using plasma, Grinding Wheel saw, or air-arc gouging.


Q4:MOQ?

A4.Our product has no limit to quantity, it can be ordered according to customer requirement.


Q5:What’s the service life compare with Hardox series?

A5.Generally speaking, our bimetallic overlay wear plate is 4.5~8 times than Hardox series in service life.





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Product Categories : Chromium Carbide Wear Parts Fabrication > Chute and Hopper